What is an Actuator?

An actuator is a device that converts an electrical, hydraulic or pneumatic signal into physical motion. Actuators carry out actions in an automated system, such as opening a valve, moving an arm, rotating a motor or switching a relay.

They are the executing component in an automation or control loop.


⚙️ What does an actuator do?

An actuator:

  1. Receives a control signal (e.g. from a PLC, HMI or controller)
  2. Converts it into mechanical motion (linear or rotary)
  3. Drives a machine, process or component

🧱 Examples of actuators

Type of actuator Motion Example applications
Electric actuator Linear/rotary Opening/closing valves, electric motors
Pneumatic actuator Linear Pneumatic cylinders in packaging lines
Hydraulic actuator Linear Heavy machinery, presses, lifting arms
Servo actuator Precision, rotary Robot arms, CNC machines
Solenoid On/off linear Door locks, valve operation

🔄 Sensor vs. Actuator

Sensor Actuator
Measures the state of the process Changes the state of the process
Provides input to control systems Carries out output from control systems
Example: temperature sensor Example: heating element

🔗 Actuator in a control loop

In a closed control loop:

  • The Sensor measures the actual value
  • The controller compares it with the Setpoint
  • The actuator carries out the adjustment (e.g. opening a valve when the temperature is too low)

🏭 Where are actuators used?

  • Process industry: operating valves and pumps
  • Machine building: linear motion, gripper arms
  • Building management: opening ventilation grilles or sun shading
  • Automotive: electronic throttle valves, windscreen wipers
  • robotics: precise, programmed motion

📌 In summary

An actuator is the “muscle” of an automation system: it carries out physical actions in response to electronic or pneumatic signals.